Doc's Discus Den

[Doc_Polit]

In order to give the inside of the stand a "finished" appearance, I decided to line it with 1/4" MDF which will be primed and painted to protect it against moisture.

Here is how the back looks now.


A closer look.


A look at a side.


I even trimmed out the bottom lip.


Then, all of the seams were sealed with Mono Ultra Exterior (Paintable) Caulking.




Next comes the priming and painting of the interior. I really dislike painting.

[Jason K.]

built to last! nice work so far...

[Doc_Polit]

built to last! nice work so far...

Thanks!

[Chunks]

I don't envy the painting part, all the best with it

[Doc_Polit]

The primer is done and, man, I am glad that is over with.

Before I primed, I decided to build the removable panel that will form the front of the stand.

I used a frame of fir 2x2's and then glued and brad nailed a 1/2" oak plywood panel to it.


Here is a closer look.


Although the panel will be held in place by rare earth magnets, I flush fitted it for this photo.


That's all for now. Paint goes on the interior tomorrow.

[Chunks]

Thanks for your comments on my thread. I'm following your thread waiting for progress updates! Love the DIY your doing!

[Doc_Polit]

Glad to have you following along.

I got the paint on the interior and it is drying as we speak. I'll add updated pics once I make some more progress.

[unijabass]

Wow, wish I had skill and space and tools and...

[Doc_Polit]

Heh......Heh......Thanks!

I made a little more progress over the last 2 days so time to update.

The interior, top frame and back of the stand were sealed with a coat of Behr Premium Plus Interior Enamel Undercoater, Sealer and Primer. Then I added 2 coats of Behr Premium Plus Interior/Exterior Porch & Floor paint tinted to a shade called "Brazil Nut". It should go really nicely with the brown tones being applied to the exterior trim.


I also added peel & stick floor tiles to the deck that will hold my sump filter.


Once the tiles were down, I again lined the perimeter with Mono Ultra caulking to add to the water resistance. Here is a closer look.


Then it was time to begin exterior finishing. I hand sanded the oak inserts and door panel with 180 grit sand paper and removed the dust with a damp rag. Once dry, I applied 1 coat of Varathane "American Walnut".


Here is a look at one side insert.


And here is the door panel so far.


Both side inserts and the door panel will get a second coat of stain later today.

That's all for now .

[Doc_Polit]

Just a little bit of progress this week. I am on holidays and spending time with my sons before they go back to their Mom's and get ready for school to start.

The door panel fits flush but will be secured in place by magnets. I countersunk rare earth magnets into the side and bottom pillars.


I installed a double width magnetic latch on the top of the door opening.


Since the door panel and side inserts have been stained, it is time to protect against water. Here is my product of choice.


I have put on 4 coats and will allow to fully cure. Here is a peek of the door panel now.


I have been working on the balance of the stand as well. I have picked up a bunch of oak hardwood, cut to length/width and used my orbital sander to hit it with 180 grit and then 220 grit.

Stay tuned for future updates!

[SomethingFishy]

thank you!

[Northwoods Discus]

Solid looking and will last forever. I have to ask. What is the difference between a "rare earth" magnet and a regular old magnet?
Bill

[snert]

"rare earth" magnet = much more powerful

[Doc_Polit]

Thanks for the kind words. Another update...

Now that the Diamond Finish has fully cured, it is time to continue work on the door panel.

I picked up a cool (relatively new) product by Rustoleum. This is just what I need to help hold the door panel in place.


Here is the door panel with 2 coats of magnetic primer.


To complete the stand, I picked up up Saman Wood Finish (Cocoa). Rather than a stain, it is actually a tinted clear coat. I am going for an espresso look so I figure 3-4 coats will be needed on my oak hardwood.


Here is a portion of the hardwood after the first coat.


Here is a closer look.


The Saman goes on with a grease consistency and is brushed on and off. It is a lot of work but worth the rich appearance.

Catch'ya soon.

[Chunks]

Wow the attention to detail is amazing!


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