Here we are folks, my new filter system. It's made of a 20gallon (Long) with a few sheets of glass, a pump, and a bunch of schedule 21 "lightwall" PVC. Each main artery of pipe has at least one ball valve to close off that section for maintenance, change flow rates, or in case of an emergency.
Everything is hard piped and glued together with the exception of a couple threaded connections for eventual dismantling. I got tired of using flexible tubing and wanted the clean looking and more compact hard pipe. Teflon gas tape was used to seal all threaded connections, with the exception of the sump bulkheads which were siliconed.
I've got the overflow box draining into the sump using 1" pipe and it connects to the sump with a 90* elbow and a 1 1/4" bulkhead. The bulkhead was drilled in the bottom right corner of the back wall to keep surface agitation to a minimum. To accomplish this I used two 18" high pieces of 1/4" glass, one siliconed to the bottom with a 2" gap at the top; and the other siliconed at the top with a 2" gap at the bottom. Not only does this configuration create a great filteration section it also makes a handy reservoir to keep the heater in without having to worry about the water level dropping and overheating the heater.
In between the two glass baffles is about 20lbs of landscaping pumice to provide the filtration. The pumice is sitting on a square of plastic eggcrate used to diffuse flourescent lighting on top of three PVC supports. A couple inches outside of the filter box is a 3" high glass baffle used to keep the water level higher than the bottom layer of pumice, again to reduce agitation and out gassing. The water then passes through the main reservoir and is pulled through the pump.
The whole thing was then covered with a solid glass lid with duct tape along the seams to seal it and voila...it's done.
Everything is hard piped and glued together with the exception of a couple threaded connections for eventual dismantling. I got tired of using flexible tubing and wanted the clean looking and more compact hard pipe. Teflon gas tape was used to seal all threaded connections, with the exception of the sump bulkheads which were siliconed.
I've got the overflow box draining into the sump using 1" pipe and it connects to the sump with a 90* elbow and a 1 1/4" bulkhead. The bulkhead was drilled in the bottom right corner of the back wall to keep surface agitation to a minimum. To accomplish this I used two 18" high pieces of 1/4" glass, one siliconed to the bottom with a 2" gap at the top; and the other siliconed at the top with a 2" gap at the bottom. Not only does this configuration create a great filteration section it also makes a handy reservoir to keep the heater in without having to worry about the water level dropping and overheating the heater.
In between the two glass baffles is about 20lbs of landscaping pumice to provide the filtration. The pumice is sitting on a square of plastic eggcrate used to diffuse flourescent lighting on top of three PVC supports. A couple inches outside of the filter box is a 3" high glass baffle used to keep the water level higher than the bottom layer of pumice, again to reduce agitation and out gassing. The water then passes through the main reservoir and is pulled through the pump.
The whole thing was then covered with a solid glass lid with duct tape along the seams to seal it and voila...it's done.


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